From Quarry to Finished Aggregate
Complete mobile crushing and screening systems β primary crushing to graded finished products on a single site, from 80 to 500 t/h.
What Stone Can We Process?
Representative feed materials are arranged roughly by how often they appear in aggregate projects, so visitors can scan the most common applications first. If your stone is not listed, we can review the feed characteristics together and configure the right crushing and screening route.
Aggregate Output Grades
A complete plant produces multiple sellable grades simultaneously. Our multi-deck screening system allows you to specify exact separation points to match your market requirements.
0β3 mm β Manufactured Sand
When fine sand is the target product, we tighten shaping and screening parameters to lift its share for mortar, plastering, and concrete applications.
3β10 mm β Fine Aggregate
Deck spacing can be adjusted to protect this fine fraction when your market needs more concrete, drainage, or pipe-bedding material.
10β20 mm β Coarse Aggregate
Often the priority sales grade. We tune crusher and screen settings to push more output into this high-demand concrete aggregate range.
20β40 mm β Large Aggregate
If ballast, road base, or heavy foundation stone is required, the line can be configured to keep a stronger proportion in this larger size band.
40+ mm β Return / Oversize
Oversize is recirculated for further reduction, helping convert more material into your target finished grades instead of leaving value in waste.
Aggregate Production Workflow
A typical SUNREX aggregate line follows a 4-stage process. Each stage can be scaled independently to match your throughput target and material hardness.
Recommended Plant Configurations
Choose between fully mobile wheel-mounted plants that deploy within 48 hours, or semi-fixed stations for permanent high-capacity quarry operations.
| Configuration | Equipment | Throughput | Output Grades | Best For |
|---|---|---|---|---|
| Jaw + 3-Deck Screen | SNJ Mobile Jaw + Mobile Screen | 120β150 t/h | 4 grades | Limestone, granite β small to mid quarries |
| Jaw + Cone + 4-Deck Screen | SNJ + SNC Mobile Cone + Screen | 100β180 t/h | 5 grades | Hard rock (basalt), premium aggregate, high-spec markets |
| Impact + 4-Deck Screen | SNI Mobile Impact + Screen | 120β250 t/h | 4 grades, cubic shape | Limestone, soft rock, manufactured sand |
| All-in-One (Jaw + Screen) | SNT Integrated Series | 80β250 t/h | 2β3 grades | Quick deployment, remote sites, small operations |
| Configuration | Equipment | Throughput | Output Grades | Best For |
|---|---|---|---|---|
| Jaw + Cone + 5-Deck Screen | Fixed Jaw + Cone + Multi-Deck | 200β350 t/h | 5β6 grades | Large quarry, permanent installation, high ROI operations |
| Jaw + Impact + Sand-Maker | Fixed Jaw + Impact + VSI | 150β300 t/h | 4 grades + manufactured sand | Complete aggregate + sand production, precast concrete |
| Two-Stage Cone Line | Primary Cone + Secondary Cone | 300β500 t/h | 3β4 coarse grades | Ultra-hard basalt, high-volume highway projects |
Mobile vs. Fixed: Which Is Right for You?
Both approaches deliver high-quality aggregate output. The right choice depends on your site conditions, project duration, and investment strategy.
Mobile Crushing Plant
Wheel-mounted, self-contained, rapid deployment
Key Advantages
- No foundation or civil construction cost
- Follows the resource β move when the quarry moves
- Faster return on investment
- Lower land lease area required
Limitations
- Lower max throughput than large fixed plants
- Fewer output grades in base configuration
Fixed / Semi-Fixed Plant
Foundation-mounted, permanent installation
Key Advantages
- Higher throughput and more output grades
- Optimized layout for large operations
- Lower long-run operating cost per tonne
- Better suited for 10+ year operations
Limitations
- High upfront civil and construction cost
- Cannot relocate β site lock-in
Customize Your Aggregate Production Line
Use our contact form to share your material, required capacity, and target finished sizes. Our engineer will review your project and recommend a suitable aggregate plant configuration within 24 hours.
The form is now on our Contact page so your team can submit the full project brief in one place. Once received, we will follow up with layout suggestions, recommended equipment, and a matching process flow.
Frequently Asked Questions
Ready to Scale Your Aggregate Output?
Our engineers will design a complete crushing line for your material, site, and budget β at no cost.