SNT Series Β· Single-Chassis Β· One-Pass Graded Output

All-in-One Mobile
Crushing Plant
Complete Production

The SUNREX SNT all-in-one mobile crushing and screening plant integrates vibrating feeder, primary crusher, and multi-deck vibrating screen on a single towable chassis. No inter-unit conveyors. No multi-machine alignment. Feed raw material at one end β€” collect clean, graded aggregate at the other.

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SUNREX SNT All-in-One Mobile Crushing Plant
80–250
t/h Capacity Range
<2h
Site Setup Time
3-in-1
Integrated Functions
1
Tow Vehicle Needed
SNT Series

From Raw Feed to Graded Aggregate β€” In One Pass

All SNT units integrate these four stations on a single chassis. No inter-unit material transfer required. Raw material enters the hopper; graded aggregate fractions exit from the screen discharge conveyors.

SNT All-in-One Mobile Plant overview
Process FlowFeed β†’ Crush β†’ Screen β†’ Output
Capacity Range80 – 250 t/h
Max Feed SizeUp to 700 mm
Output Fractions2–3 sized products simultaneously
Setup Time< 2 hours (no crane)
Crew Required1 operator
Site Footprint~18Γ—6 m (40% less than modular)
CertificationCE, ISO 9001
Integrated Process

How the SNT All-in-One Works

SNT all-in-one mobile plant process flow

01. Raw Material Input

Excavator or wheel loader feeds raw rock / C&D rubble directly to hopper. No pre-screening required.

02. Vibrating Feeder

ZSW-type feeder controls material flow rate, pre-screens out fines (<30 mm bypass), protects crusher from overload.

03. Primary Crusher

Jaw or impact crusher reduces feed to <80 mm in a single pass. Output discharge directly onto integrated conveyor.

04. Vibrating Screen

2-deck or 3-deck circular vibrating screen classifies crushed material into 2–3 sized fractions simultaneously.

05. Graded Output

Multiple conveyor discharge points deliver clean aggregate fractions to separate stockpiles β€” ready for sale or use.

Why All-in-One

Six Advantages of the Single-Chassis Design

When project scale, site frequency, or budget makes full modular systems impractical, the SNT all-in-one delivers the right balance.

πŸš› One Vehicle, One Trip
Simplest Logistics

A single semi-trailer tows the complete SNT unit. No convoy logistics. No separate permit applications for oversized multi-unit loads. Site arrival to first product in under 2 hours.

πŸ“ Minimum Site Footprint
Compact Operation

An SNT unit occupies approximately 18Γ—6 m in operating position β€” roughly 40% less ground area than an equivalent separate jaw + screen module pair. Ideal for constrained urban demolition sites.

Single-Operator Capable
Reduced Labor Cost

One experienced operator can run the full SNT production cycle from the central control panel. No inter-unit coordination required. Reduces crew cost by 30–40% vs. separate modular equipment.

No Inter-Unit Conveyors
Eliminated Failure Point

In modular systems, 20–35% of downtime comes from inter-unit conveyor misalignment, spillage, and breakdowns. The SNT eliminates this failure point entirely β€” all material transfer is internal.

Lower Entry Cost
Better ROI

For projects producing 80–200 t/h, a single SNT all-in-one unit has 25–40% lower capital cost than a comparable two-unit jaw + screen modular system. Lower spare parts inventory, lower insurance, lower financing.

Complete Output From Day One
Immediate Production

The integrated screen delivers classified aggregate β€” not just crushed run-of-mine β€” from the first production hour. No temporary stockpiling of ungraded material waiting for a separate screen unit to arrive.

On-Site Performance

SNT Series in Product Form and Field Use

SUNREX SNT all-in-one mobile crushing plant
SNT all-in-one unit overview
All-in-one mobile crushing plant on project site
Single-unit field deployment
All-in-one plant for construction waste recycling
Urban recycling application
Mobile crushing and screening line in quarry
Quarry production and quick relocation
Full mobile crushing line in operation
Full mobile crushing line in operation
Model Range

SNT All-in-One Series β€” Model Specifications

Three models cover 80–250 t/h. All use the same single-chassis integration concept. Configure crusher type (jaw or impact) at order.

SNT-80 Β· Entry Series
All-in-One 80–120 t/h
Capacity80–120 t/h
Max Feed Size≀ 500 mm
Crusher OptionPE600Γ—900 jaw / PF1214 impact
Screen Deck2YK1548 (2-deck)
FeederZSW-380Γ—95
Total Power~160 kW
Transport Lengthβ‰ˆ 14 m
SNT-150 Β· Standard Series β˜… Most Popular
All-in-One 130–180 t/h
Capacity130–180 t/h
Max Feed Size≀ 600 mm
Crusher OptionPE750Γ—1060 jaw / PF1315 impact
Screen Deck3YK1860 (3-deck)
FeederZSW-490Γ—110
Total Power~240 kW
Transport Lengthβ‰ˆ 17 m
SNT-250 Β· Heavy Series
All-in-One 200–250 t/h
Capacity200–250 t/h
Max Feed Size≀ 700 mm
Crusher OptionPE900Γ—1200 jaw / PFW1415 impact
Screen Deck3YK2160 (3-deck)
FeederZSW-600Γ—130
Total Power~380 kW
Transport Lengthβ‰ˆ 19 m
Use Cases

Where the SNT All-in-One Plant Excels

The right fit when mobility, simplicity, and minimal crew outweigh maximum throughput scale.

Urban construction waste recycling with all-in-one mobile plant
πŸ™οΈ
Urban C&D Demolition recycling
Multi-site demolition contractors benefit most β€” one unit moves between sites without convoy logistics. Produces recycled aggregate for road base on-site, eliminating disposal costs.
Concrete rubble Β· Brick Β· Asphalt
Small quarry production with mobile crushing and screening line
⛏️
Small Quarry & Stone Production
For quarry operators producing 80–200 t/h, the SNT avoids the capital overhead of a two-unit modular system. Delivers clean graded stone fractions for local construction markets.
Limestone Β· Sandstone Β· River pebble
Road construction aggregate production with all-in-one plant
πŸ›£οΈ
Road Construction & Base Layer
Infrastructure project contractors use SNT units to produce road base aggregate directly at the fill site, eliminating transport costs from remote quarries to project location.
Local rock Β· Demolished concrete
Mobile crushing and screening line for remote projects
🌍
Remote & Emerging Market Projects
Where roads, power infrastructure, and skilled operators are limited, the SNT's simplicity reduces training time and maintenance complexity compared to multi-unit systems.
All soft-medium materials Β· Up to 200 MPa
Contract crushing operation with mobile aggregate line
πŸ—οΈ
Contract Crushing Operations
Crushing service contractors who work on 3–12 month projects at each location maximize return by using an all-in-one unit β€” minimal mobilization cost, maximum relocation flexibility.
Client-supplied mixed rock
Rapid response aggregate production after site disruption
πŸ”‹
Emergency & Disaster Recovery
Post-disaster rebuild projects require rapid aggregate production without fixed plant investment. SNT units can be on-site and producing within hours of delivery.
Debris Β· Mixed concrete Β· Brick rubble
Equipment Selection

All-in-One vs. Modular: Which Fits Your Project?

Honest comparison β€” when the SNT all-in-one wins, and when a modular jaw + screen system makes more sense.

Factor SNT All-in-One Modular Jaw + Screen
Throughput 80–250 t/h per unit 100–500+ t/h scalable
Transport vehicles needed 1 semi-trailer 2–3 vehicles + convoy permits
Site setup time <2 hours 3–6 hours (inter-unit conveyor alignment)
Crew requirement 1 operator 2–3 operators
Site footprint ~18Γ—6 m ~30Γ—12 m (two units + conveyors)
Capital cost (equivalent t/h) Lower (single chassis) Higher (two chassis + inter-unit conveyors)
Max throughput ceiling 250 t/h (single unit) Unlimited (add parallel units)
Component upgrade flexibility Limited (integrated chassis) High (independent units upgradeable)
Best for project duration 3–24 months per site 12+ months per site
Hard rock (>250 MPa) capability Not recommended Excellent (SNE jaw + SNH cone)
Project Reference

Case: Indonesia 150 t/h Limestone Contract Crushing

How one crushing contractor reduced mobilization cost by 55% switching to SNT all-in-one units.

Indonesia limestone quarry mobile crushing project
Location: Sulawesi, Indonesia Material: Limestone Aggregate Scale: 150 t/h
Contract Crusher Eliminates Inter-Site Transport Overhead with SNT-150

A road construction material supplier in Sulawesi operated 3 quarry contracts simultaneously across 80 km. Their previous two-unit modular setup required 3 trucks + crane for each relocation β€” costing $4,200/move and 1.5 days lost production.

SUNREX supplied two SNT-150 units. Each unit now mobilizes in one truck. Setup time dropped from 11 hours to under 2 hours per site.

150 t/h
Throughput per Unit
55%
Mobilization Cost Reduction
1.5 hrs
Average Site Setup Time
3
Active Contract Sites
Output Fractions
0–5 mm Road fines
5–20 mm Base layer aggregate
20–40 mm Coarse aggregate
Limestone Β· 95–110 MPa Β· SNT-150 3-deck screen delivers all three fractions in one pass
Frequently Asked Questions

All-in-One Mobile Plant: Buyer FAQ

Common questions from contractors and quarry operators evaluating SNT all-in-one plants.

What is an all-in-one mobile crushing and screening plant?
An all-in-one mobile crushing and screening plant integrates vibrating feeder, primary crusher, and multi-deck vibrating screen onto a single towable trailer chassis. Unlike modular systems with separate jaw and screen units, the all-in-one design requires one tow vehicle, one setup procedure, and one operator. Raw material enters the hopper; graded aggregate fractions exit from the screen discharge conveyors. The SUNREX SNT series is built on this concept with 80–250 t/h capacity range.
What materials can the SNT all-in-one plant process?
The SNT is optimized for soft-to-medium hardness materials: limestone (80–120 MPa), sandstone, concrete demolition waste, brick rubble, river pebble, and coal. Maximum recommended material hardness is approximately 200 MPa. For hard abrasive materials such as granite (250–280 MPa) or quartzite, SUNREX recommends a separate jaw + cone modular system (SNE + SNH series) for lower wear costs per ton.
How many output fractions does the SNT produce?
The standard 2-deck configuration produces 2 product fractions plus oversize (which returns to the crusher). The optional 3-deck configuration produces 3 product fractions simultaneously. Common setups: 0–5 mm fines + 5–20 mm base aggregate + 20–40 mm coarse aggregate (3-deck); or 0–20 mm road base + 20–40 mm coarse (2-deck). Screen deck apertures are customer-configurable at installation.
How long does it take to set up the SNT on a new site?
Under 2 hours for experienced crews. The SNT-80 and SNT-150 typically achieve site-ready production in 90–120 minutes: 20 min leveling/chocking the trailer, 15 min hydraulic leg extension, 20 min conveyor deployment, 30 min electrical connection and pre-start inspection, 15 min trial run and calibration. No civil foundations required. For comparison, a two-unit modular jaw + screen system requires 3–6 hours due to inter-unit conveyor alignment.
What is the difference between the jaw-crusher version and impact-crusher version of the SNT?
Both versions use the same SNT chassis and screen system. The crusher module differs: (1) Jaw crusher version (PE series): better for medium-hard rock up to 200 MPa, lower wear cost on moderately hard materials, slightly coarser product shape. (2) Impact crusher version (PF series): better for C&D demolition waste, limestone, and soft rock; higher single-pass reduction ratio (can produce 0–40 mm from 600 mm feed); produces slightly more cubical particles on soft rock. SUNREX will recommend which crusher type better fits your material and output requirement.
Can the SNT all-in-one handle rebar-contaminated demolition concrete?
Yes β€” when configured with the PF series impact crusher option and fitted with a downstream magnetic separator conveyor (optional add-on). The PFW hydraulic impact crusher's overload protection allows the rotor to temporarily open when encountering embedded rebar, then automatically reset β€” avoiding catastrophic damage that would stop a jaw crusher. The magnetic separator belt then removes steel pieces from the crushed output before the screen. This configuration is standard for urban C&D recycling applications.
Workflow

Compare Production Routes

Need to compare this one-chassis route with modular stages or a complete aggregate solution?

Primary Jaw Crushing β†’ Mobile Impact Route β†’ Dedicated Screening Stage β†’ Full Aggregate Solution β†’

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